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Home » Intermittent or continuous operation during filling

BREITNER
Packaging machine solutions
for intermittent or continuous filling operations

The BREITNER machine control covers two operating principles:
  • Linear filling and closing machines – they operate intermittently.
  • Rotary filling and closing machines – they operate continuously.

Here is a closer look at these two operating principles.

The decision: intermittent or continuous?

It depends on numerous parameters of your production, your containers and the product. The production conditions, such as the frequency of batch changes, also play a decisive role here.

We advise you on which process makes the most technical sense for your production, but is also the most economical. In our extensive range of machines, you will find the right machine for your requirements in the optimum design and combination with other machines.

BREITNER Working in cycles

Working in cycles

The cyclical version of our BREITNER filling and capping machines. In this mode of operation, the containers are stopped, filled and capped in cycles – ideal for precise dosing and high process reliability. Cycled machines offer maximum control at each filling station and are particularly suitable for sensitive products or varying container shapes. BREITNER uses this technology specifically to guarantee precise, clean and reproducible results in the chemical, cosmetics and food industries.

BREITNER Working method continuous

Working method continuous

The continuous operation of our BREITNER rotary filling machines, rotary capping machines and monoblock systems. In this mode of operation, the containers are processed in a continuous cycle without stops – ideal for high cycle rates and maximum efficiency. The continuous movement enables particularly gentle product processing, short cycle times and a consistent production flow. With this technology, BREITNER offers high-performance solutions for automated packaging lines with the highest demands on precision and speed.

Intermittent filling & closing operation

Our linear filling and closing machines operate in intermittent mode. A continuously running conveyor belt conveys the packs into the machine.

In the filling machines, several containers are stopped under the filling nozzles, the filling nozzle lowers into the bottle or canister mouth and the filling process begins. When the container is full, the bottles are transported further.

In the case of the closing machines, each bottle is gripped, stopped and screwed down individually by means of a so-called transport starwheel.

BREITNER filling systems & packaging machines cycled filling operation

Continuous filling & closing operation

With our rotary filling and closing machines, the bottles run continuously through the machine without stopping – and thus jerk-free. The machine throughput per hour is higher, this process is suitable for large production volumes.

The bottles run continuously through the machine: from the left into the infeed starwheel, in the middle through the central starwheel and on the right via the outfeed starwheel back onto the conveyor belt. The capping spindles work synchronously with the central starwheel; the caps (yellow) are fed in from the right.

BREITNER filling systems & packaging machines continuous filling operation

Our machines
for intermittent or continuous filling operations

Containers and closures?
No problem, we can handle them all!

Intermittent or continuous –
filling & closing processes with BREITNER

In modern packaging technology, the choice between a intermittent or continuous filling and closing process plays a central role. BREITNER packaging machines offer both options – precisely tailored to the product, container and performance requirements.

While the cyclical process enables maximum precision for complex closures or special container shapes, the continuous process ensures maximum speed and throughput for standardised formats.

This allows manufacturers to flexibly decide which process best supports their production – from small series to high-performance systems.

BREITNER always guarantees precise dosing, reliable closure technology and high plant availability.

Intermittent process

Ideal for precise applications: each step is carried out in a controlled manner, perfect for sensitive products and demanding closure types.

Continuous process

Maximum efficiency: Continuous product flow for high output volumes – ideal for large series and standardised packaging.

Frequently asked questions
Our answers

What is the difference between a intermittent and a continuous filling process?

In the intermittent process, the containers remain stationary during filling – ideal for sensitive products or flexible container shapes. The continuous process, on the other hand, operates in a flow: filling and closing take place without stops, eliminating transport and centring times. Both variants are highly precise – the only difference is in the achievable output.

Which process type is right for my product?

That depends on the product, viscosity and desired cycle rate. BREITNER offers both: cycled systems for maximum flexibility and continuous lines for maximum output – each with precisely coordinated filling and closing technology for a precise, clean and efficient process flow.

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