Linear piston filling machine
Type KDS

Filling process below the liquid level – a method that is particularly useful for foaming, sensitive or viscous products. The orange filling nozzle is immersed in the container in a controlled manner to ensure foam-free, safe and gentle filling.

Ideal for demanding applications in the food, cosmetics and chemical industries.

Overfill filling is a proven method for ensuring that bottles and containers are always filled to a uniform level, regardless of minimal differences in container volume. Unlike other dosing methods, the filling tube does not dip into the bottle but remains at the neck of the bottle. From there, the product is filled until the fill level reaches exactly the desired level.

CIP (cleaning in place) and SIP (sterilisation in place) functions on BREITNER filling machines. These automated cleaning and sterilisation processes are carried out without dismantling the system and ensure maximum hygiene and product safety. Ideal for demanding applications with high cleaning requirements. BREITNER integrates CIP/SIP systems individually – for time-saving, reproducible and validatable cleaning processes in your production. Efficient, safe and compliant with standards.

Linear operation of our BREITNER filling and capping machines. In this design, the containers move in a straight line through the system in cycles – ideal for flexible production with fast format changes and high accessibility. Linear machines from BREITNER are particularly suitable for medium to high output ranges and a wide variety of container shapes. They enable precise, clean and efficient filling as well as secure capping – perfect for applications in the chemical, cosmetics and food industries.

Piston fillers – a proven dosing technology offered by BREITNER in addition to flow measurement. Piston fillers are particularly suitable for viscous, foaming or sensitive products and enable precise, volume-based filling. BREITNER develops and builds piston fillers for a wide range of industries, including cosmetics, food and chemicals. Our systems are flexibly adaptable, easy to clean and guarantee maximum dosing accuracy with every fill.

Explosion protection in BREITNER filling and capping machines – a crucial safety aspect when handling potentially explosive substances. Our machines can be supplied in an ATEX-certified version and meet all requirements for use in potentially explosive atmospheres. BREITNER ensures maximum safety through specially protected components and tested system solutions – for a reliable, legally compliant and process-safe filling and capping process under EX conditions.

An efficient transport solution within the plant. This technology allows containers to be transferred transversely to the conveyor direction, enabling faster cycle times. The major advantage: with the same machine size, the transverse transfer increases output by at least 20%. Ideal for companies that want to increase their production output without requiring more space. Efficient, space-saving and powerful – made by BREITNER.

A technical solution for cleanly cutting product strings after the filling process. The string cutter prevents stringing and dripping, especially with viscous products such as jam with fruit pieces. The result: a clean filling process, less product loss and consistently high packaging quality. BREITNER integrates this technology into automated filling lines for greater efficiency and process reliability.