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BREITNER Verschließmaschinen

BREITNER
Capping machines
for bottles and canisters

Precision capping technology for screw caps and special closures –
flexible, reliable and developed in Schwäbisch Hall.

High variety of closures

Process reliability

Short setup times

Home » Capping machines

Capping machines
Precision & reliability
in capping

BREITNER capping machines are synonymous with precise, reliable and flexible capping of a wide variety of containers. Designed for automated packaging and filling lines, our machines are used worldwide in the chemical, cosmetics, food and pharmaceutical industries worldwide. Whether screw caps, press-on closures, triggers, dispensers or specialised closures – BREITNER develops capping solutions for a wide variety of closure types, container shapes and production requirements.

Thanks to their modular design, precise torque control and short set-up times, our capping machines can be flexibly integrated into new or existing production lines. Robust mechanics, simple operation and monitored capping processes ensure consistent quality – for small batches as well as high output rates.

An overview of the highlights of our capping machines:

  • Wide range of closure types
  • Precise torque control
  • Short set-up times
  • Flexible integration into existing lines
  • Robust, durable construction

A wide range of industries – suitable for any production process
Whether you produce shampoo bottles, cleaning products, cooking oils or pharmaceutical products – the BREITNER capping machines offer the flexibility required to reliably cap a wide variety of container types and sizes.

Capping Technologies

BREITNER Verschließmaschinen

Working linearly

Linear operation of our BREITNER filling and capping machines. In this design, the containers move in a straight line through the system in cycles – ideal for flexible production with fast format changes and high accessibility. Linear machines from BREITNER are particularly suitable for medium to high output ranges and a wide variety of container shapes. They enable precise, clean and efficient filling as well as secure capping – perfect for applications in the chemical, cosmetics and food industries.

BREITNER Verschließmaschinen

Working in a circular motion

Rotary capping machines, such as those used by BREITNER for high cycle rates. These machines cap bottles and containers continuously in a rotary cycle – quickly, precisely and reliably. Ideal for automated filling lines in the food, cosmetics and chemical industries. BREITNER offers flexible solutions for various types of closures – from screw caps to pump caps.

BREITNER Verschließmaschinen

Transport star

In the BREITNER VS capper, the synchronised transport star ensures precise bottle transport under the capping head. Bottle by bottle, each bottle is securely positioned and guided through the capping process in synchronised cycles – for maximum process stability, high repeat accuracy and reliable capping quality.

BREITNER Verschließmaschinen

Working in cycles

The cyclical version of our BREITNER filling and capping machines. In this mode of operation, the containers are stopped, filled and capped in cycles – ideal for precise dosing and high process reliability. Cycled machines offer maximum control at each filling station and are particularly suitable for sensitive products or varying container shapes. BREITNER uses this technology specifically to guarantee precise, clean and reproducible results in the chemical, cosmetics and food industries.

BREITNER Verschließmaschinen

Working method continuous

The continuous operation of our BREITNER rotary filling machines, rotary capping machines and monoblock systems. In this mode of operation, the containers are processed in a continuous cycle without stops – ideal for high cycle rates and maximum efficiency. The continuous movement enables particularly gentle product processing, short cycle times and a consistent production flow. With this technology, BREITNER offers high-performance solutions for automated packaging lines with the highest demands on precision and speed.

BREITNER Verschließmaschinen

Screw cap

Whether classic or customised, at BREITNER we process screw caps reliably and precisely. Our capping machines are designed for a wide variety of formats, materials and requirements – from standard solutions to customer-specific applications.

BREITNER Verschließmaschinen

Caps with riser tube

Ideal for products where liquids need to be dispensed in specific doses or removed completely. Typical examples include pump caps, dispensing caps and suction systems. BREITNER specialises in the automatic sorting and reliable processing of such riser tube closures. Our filling and capping systems are optimally tailored to these special requirements – efficient, reliable and suitable for a wide range of industries such as chemicals, cosmetics and household care.

Which capping machine
is right for your application?

The choice of suitable capping machine depends on the type of cap, the container shape, the required output and the production process. The feeding and orientation of the caps, as well as requirements regarding torque, format changes and automation, also play an important role.

BREITNER combines different capping methods and machine designs, tailoring the solution specifically to the container, cap and production line.

For closures with a riser tube, precise sorting, reliable alignment and automated placement are crucial for a safe capping process.
Screw caps:
Tightening with controlled torque
Snap-on and press-fit fasteners:
Precision snap-on and press-fit fasteners
Trigger/Dispenser:
Processing complex closure designs
Closures with riser tube:
Sorting, alignment and automatic placement
Frequent format changes:
Flexible linear machine designs
High output:
Rotary or continuous capping systems

Capping machines
for bottles and canisters

Bottle capping machines

BREITNER capping machines process bottles of various shapes, materials and sizes. Flexible format concepts enable short changeover times and reliable processing of a wide variety of cap types.

Capping machines for canisters

Even larger containers, such as canisters, can be fed automatically and sealed securely. The system is designed according to the container size, type of closure, weight and desired production output.

BREITNER capping machines at a glance
Linear and rotary capping systems for
various container types and closure types

BREITNER capping machines
for screw caps and special closures

Precision and process reliability

Precise torque control, controlled cap guidance and individually adjustable parameters ensure reproducible capping results. This enables different containers and cap types to be processed reliably and in a way that protects the product.

Your benefits at a glance

  • Wide range of closure types
  • Reproducible torque control
  • Short changeover times
  • Flexible integration into filling and packaging lines
  • Robust and durable construction

Sealing machines for
various industries

Verpackungslösungen Chemie-Industrie

Chemicals
BREITNER offers robust capping solutions with a high level of process reliability for cleaning agents and chemical products.

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Verpackungslösungen Kosmetik-Industrie

Cosmetics
A wide variety of screw-top, pump and dispenser caps can be processed automatically for shampoos, lotions and skincare products.

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Verpackungslösungen Lebensmittel-Industrie

Food
Reliable sealing systems are available for oils, sauces and other liquid foods, suitable for a range of containers and closures.

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Verpackungslösungen Pharma-Industrie & Medizin-Industrie

Pharmaceuticals & Medicine
For sensitive applications, custom-designed sealing solutions meeting high standards of process reliability and hygiene can be used.

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From the sealing machine to the
complete packaging line

BREITNER capping machines can be used as stand-alone solutions or integrated into complete filling and packaging lines. Depending on the application, bottle erectors, filling machines, capping machines and conveyor and handling systems are combined to form a fully automated solution.

BREITNER
Machine portfolio

FAQ:
Frequently asked questions about capping machines
for bottles and canisters

What is a capping machine and what is it used for?

Capping machines automatically apply caps to bottles, canisters and other containers, sealing them reliably. They are used in sectors such as the chemical, cosmetics, food and pharmaceutical industries, and can be operated as stand-alone machines or as part of a complete filling and packaging line.

What types of closures can be processed using BREITNER capping machines?

Depending on the application, various types of closures can be processed, including screw caps, snap-on and press-in closures, trigger mechanisms, dispensers, closures with a riser tube, and special custom closures. The machine is custom-designed to suit the container, closure and production process.

Which capping machine is suitable for screw caps?

For screw caps, machines with a controlled capping process and defined torque monitoring are used. The most suitable model depends, amongst other things, on the cap size, container shape, throughput and the desired level of automation.

How is the torque monitored during the sealing process?

The torque can be precisely adjusted and monitored during the capping process. This ensures consistent capping results and prevents both over-tightening and under-tightening.

Can triggers, dispensers and caps with riser tubes be processed automatically?

Yes. Sorting, alignment and feeding systems can be used for complex closures such as triggers, dispensers or closures with a riser tube. This enables the closures to be supplied automatically, correctly oriented and fitted reliably.

What is the difference between linear and rotary capping machines?

Linear capping machines offer a high degree of flexibility when dealing with different formats and frequent changes of container or cap. Rotary capping machines are particularly suitable for continuous production processes and higher output rates. The optimal design depends on the application, output and variety of formats.

Can bottles and canisters be processed using the same capping machine?

Depending on the machine design, different container shapes and sizes can be processed. The specific design depends on the container dimensions, type of closure, weight, format range and desired production output.

Can BREITNER capping machines be integrated into existing production lines?

Yes. BREITNER capping machines can be used both as stand-alone solutions and as part of existing or new filling and packaging lines. Integration is tailored to existing conveyor systems, control systems, filling machines and other plant components.

Is it possible to change formats quickly on capping machines?

Yes. Flexible machine designs and format changes that require as few tools as possible – or none at all – enable short changeover times. This makes it possible to process different containers and closures cost-effectively on a single line.

Can BREITNER capping machines form part of a complete bottling line?

Yes. Capping machines can be combined with bottle racking systems, filling machines and conveyor and handling systems to form a fully integrated automated packaging solution.

Our customers
say about us …

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Krzysztof Żuk
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Mario Herzog
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Dodo Bajčík
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3 years ago
Sehr gutes Unternehmen mit guter Kultur
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Julian Baumann
3 years ago
Die Firma Breitner ist seit Jahren ein zuverlässiger Partner der PackPart GmbH. Ihre qualitativ hochwertigen Anlagen und ihre Fähigkeit, Probleme zu lösen, sind beeindruckend. Wir schätzen ihre professionelle Arbeit und freuen uns auf weitere erfolgreiche Jahre der Zusammenarbeit.
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